COCONUT PRODUCTS PROCESSING
YOUNG COCONUT WATER EXTRACTING MACHINE
This machine works with 4 drills to drill the coconuts and 4 claws to spin, can drill green coconuts and dry coconuts.
DISINTEGRATOR FOR COCONUT MEAT FOR MILK EXTRACTION
The RP or Angled Disintegrator is designed with the rotor on an angle. By this design, the screen completely surrounds the hammer set, which results in double the screen area compared to a conventional hammer mill. The larger screen area results in greater capacity in a smaller unit.
SCREW PRESS FOR COCONUT MILK EXTRACTION
Screw press is designed for efficient separations of liquids from solids. The design allows for separations in three ways. The inlet area of the machine incorporates an open bottom section with a screen. Any loose liquid immediately drops through the screen into a collection pan. Most of the dewatering takes place in the center portion of the device, in a specially designed screw.
BELT PRESS FOR COCONUT MILK EXTRACTION
The grated coconut pulp is continuously and evenly spread over the bottom belt. Then the top belt is guided onto the product. This ensures that the surface pressure increases evenly, and that a stable pulp product cake is formed. In the press area, dewatering takes place via an L-profiled roller which ensures the liquid flows out quickly. Following this, the pulp is pressed out via press rollers with reducing roller diameters. The increasing pressure load extracts the milk from the pulp optimally and quickly.
Optional linear press rollers and edge zone pressure rollers increase the effectiveness of the belt press further. In this way, a juice yield in excess of 90% can be achieved in 2-stage operation. For stable continuous operation, high-pressure nozzles clean both belts continuously after the pomace has been removed.
PERFORATED DISC MILL
This mill can be used to grind the coconut in to fine paste. In the process, the perforated disc mill can be adapted to meet specific customer demands in every respect to obtain the optimum setting for the particular product. This applies to the different perforated discs and equally to the axial adjustment of the cutter blades. The system guarantees high reproducibility and scalability as well as safe operation thanks to the monitoring mechanism whose safety elements prevent incorrect operation. In addition, it is designed for CIP cleaning and sterile operation. On request it can be supplied with supplementary equipment for replacing the process tools.
COCONUT MILK SCREEN FILTER TO REMOVE FIBERS
This vibrating screen separator is separating the milk and fiber particles automatically. Long screen life is our goal. Removing fiber from coconut milk prior to packaging adds little to the cost of the product because the screen lasts nearly a year. Proper tension, high quality wire, and bonding or welding achieves quality product at low cost.
COCONUT WATER/ MILK STORAGE AND BLENDING TANKS
Coconut milk and water has to be chilled and stored in chilled water jacketed tanks. These tanks are different in size made out of food grade stainless steel, hygienically designed, easy to clean. Can be equipped with slow moving agitators for blending facility.
VALVE METRIX
The fully automatic pipe connection system is based on a compact tank outlet tree. The short vertical pipe below the tank in combination with the double-seat valves guarantees good cleaning conditions and minimum product losses. Whole process can be controlled by PLC remotely.
INLINE POWER DOSING UNIT
Direct or hopper based solid feeding arrangement. Self-cleaning mode of operation. Compact size and Possibility of remote installation helps to install the ejector close to the solid handling system which reduces the pumping loop in turn reducing the required power and possibility of clogging
HIGH SHEER POWDER MIXING SYSTEMS
The High Shear Mixer is placed at the bottom of the vessel and it is one of the crucial factors in ending up with a uniform product without any re-circulation loops. In this way one-pot- processing reduces the process time, saves energy, optimizes the CIP cycle - and at the end of the day increases the profitability. In the BATCH FORMULA Mixer the powder is introduced below the liquid surface by the use of vacuum to achieve an instant wetting of the ingredients. This is possible for even the most difficult applications requiring micro bubbles despite a high viscosity product.
PASTEURIZERS
Pasteurization is the process of heating every particle of a product to destroy pathogens. The heat treatment system to be used depends on the properties of the product and the results to be achieved. Especially coconut water is pasteurized and de oiled before storage. We have a wide range of technical solutions to ensure optimized pasteurization without loss of quality as less as possible.
CENTRIFUGE
Is important when processing coconut water. Mature coconut water has certain amount of oil which need to be removed from the product. If we do not remove the oil the product can become rancid and will not be able for consume.
HOMOGENIZER
One Series homogenizers are the ideal solution for small and medium production plant (from 300 to 10.000 l/h) up to 250 bar of pressure. The high efficient valve allows reduced energy consumption and it guarantees an excellent qualitative standard which, together with the simplicity of the components, constitute the strong points of these homogenizers at three pistons. The easiness, both in terms of design and use, and the easy maintenance make One homogenizers reliable and versatile, able to meet different productive needs of the Dairy, Food and Beverage Industries: eggs, milk, yogurt and ice-cream and fruit juices.
DE- AERATOR
We offer several different process variants of the de-aeration system that covers the entire product range from low to high viscosity products, from small particles up to fruit pures with high solid particle content.
UHT STERILIZATION SYSTEMS
The decisive factors in the selection of the appropriate UHT process (Ultra High Temperature) for thermal product treatment are product quality, production safety and efficiency. The capacity of UHT plant range from 50 40.000 l/h for the treatment of low- and medium-viscosity products. The UHT plant also allow for thermal and aseptic treatment of products with portions of fibers and particles. Coconut water we offer indirect UHT systems while for milk we offer direct UHT systems for best quality milk
DIRECT UHT SYSTEM WITH STEAM INFUSION
During the direct high-heating, steam is infused into the product by means of a DSI unit (DSI = direct steam infusor). In this way, the product is suddenly heated and flashed against a low pressure after a very short holding period and in this way it is cooled again just as quickly by using flash cooler. This sterilization process shows significant advantages compared to an indirect high-heating by means of heat exchangers. In case of indirect high heating the holding time at high temperatures is much longer. The short retention time and the possibility to treat high viscous products are the main advantages of this technology.
ASEPTIC PROCESSED MILK STORAGE TANKS
Provides safe storage between processing and packaging, which minimizes product losses
Cleaning in place and production monitoring enhance efficiency
Can be customized with e.g. agitators and cooling jacket, to further increase safety and quality
ASEPTIC FORM FILL AND SEAL MACHINES FOR FLEXIBLE P
The latest technology used for the THP aseptic models (actuators, automation, aseptic conditioning) meets all specifications for production rate and quality for the final product.
An anti-mix connection valve on the main milk packaging line and permanent monitoring of the sterile air exhaust and the CIP/SIP system ensure sterility without the need for disassembly.
The pouches are filled with sterile air injected from a buffer tank that is under constant pressure and equipped with a proportional valve and a level senso
BAG IN BOX/DRUM PACKAGING LINES
The Big-Bag filler has been conceived to match the requirements of the customers using both 200 and 1.000 liter aseptic bags. The application of a special device also permits the automatic use of 3-5-10-20 liter web aseptic bags. The products that can be treated with this machine are: liquids, semi-concentrates, fruit concentrates and purees with small suspended pieces as well as diced tomatoes, diced fruit and other diced vegetables, even big-sized. The heads move up and down during the filling.
ASEPTIC CARTON FILLING AND SEALING SYSTEMS
We supply complete aseptic cartoon filling and sealing machines volumes ranging from 50 ml to 2000 ml. Machines are adopted with either simple brick packs or complex packing systems with different types of cap applicators.
ASEPTIC BLOW FILL AND SEAL MACHINES FOR PET BOTTLE
Blow fill and seal machines for PET bottles are geeting more popular despite its cost due to several advantages. Flexible machine can can change the bottle volumes from 50 ml to 2000ml in the same machine. PET bottle is cheaper than most of the aseptic cartons. Recycleablity of PET is more easier than aseptic cartons.
LOW TEMPERATURE TRAY DRYER
This tray dryer is working based on the dehumidification principle and the product will not get heat more than 50C. Ideal for drying coconut for virgin oil production.
OIL EXPELLER
Our oil presses operate on a gentle mechanical press principle, which does not involve mixing and tearing of the seeds. A further advantage of this system is that virtually all oil bearing seeds, nuts and kernels can be pressed with the standard equipment without cumbersome adjustment of screws and oil outlet holes. Screw Oil Expeller is extremely easy to maintain as it has no multisectional strainer but a single press cylinder, which allows a quick change from one seed to another - which is especially important when processing small batches.
Another advantage of this system is that the press cake extrudes out of the oil press in the shape of pellets that are easy to store and handle. Oils produced under the gentle cold pressing system are only subjected to very low temperatures and are therefore top quality vegetable oils which can be used for human consumption without any conditioning depending on the raw material.
FILTER PRESS
Depending on the desired capacity, the number and size of the filter plates will vary, consequently also the filter area. Between the filter plates are the filter cloths through which to be filtered oil will pass. The filter cloths are made of textile material, which will let the fluids pass through. During the filtering process the cloths will retain any solids and thereby form a filter cake. Such solids will build up on the cloths and thereby also function as filter material. This will lead to an increase in pressure. After the pressure reaches a certain level, the filter plates need to be cleaned.
CENTRIFUGAL SEPARATORS
The fresh undiluted coconut milk (santan) is separated at ambient temperature 35 - 38�C. The oil content in the feed to the first separator stage is up to 35%. An oil recovery of 90% fat recovery which is equivalent to 32% of santan can be achieved. Moisture content of the final oil, without vacuum drying is less than 0.5%. For the same we need to use 3 centrifuges one after another with balance oil tanks
VACUUM DRYER
VCO low temperature vacuum drying system mainly consists of three parts: pre-heating system of coconut oil and water, coconut oil vacuum driver as well as oil storage system, vacuum pump unit and refrigeration water machine system.
By using a vacuum dryer the moisture content of the final oil can be reduced to 0.1%.
COCONUT OIL BOTTLING LINES
For VCO we supply complete bottling plants including empty bottle washing and drying machines or air rinsing machinery, UV sterilization tunnels, linear or rotary bottle fillers, twist off capping systems and labelling machines.
HFFS OR FILL AND SEAL MACHINE FOR STANDUP POUCHES
We offer various types of horizontal standup pouch making filling and sealing machines or pre made pouch filling and sealing systems for coconut oil. The system can be supplied with various types of sprouts and it can be on sideways or on top. Filling range can be from several mm to couple of liters.
VERTICAL FORM FILL AND SEAL MACHINES FOR PACKING C
This machine makes the pouch, fill the pouch and seal the pouch itself. Volume can be vary from 50 ml to 1000ml. Mostly use cost effective co extruded barrier films for packing oil.
SOFT JELL ENCAPSULATION MACHINE
We can supply from small R&D Machines to high speed encapsulating machines. Also depends on the forming die the shape of the capsule can be changed.
COMPLETE SPRAY DRYING PLANTS
By design, the COMPACT DRYER is equally ideal for products such as whey and other slightly sticky products as for the production of fine powders or dense agglomerates. Depending on the specific requirements, the dryer can be configured with a Rotary Atomizer or a nozzle atomizing system. Whichever configuration, the solution will meet requirements to efficiency and hygienic design; and, owing to its compact design, the compact dryer will require less space than other Spray Dryers of the same capacity.